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style="display:none">0次瀏覽</span> </div> <div id="802g0ui" class="artview_content"> <p>　　上海煜工環(huán)?？萍加邢薰境闪⒂?007年，總部位上海紫竹高新技術(shù)產(chǎn)業(yè)園區，生產(chǎn)與試驗基地位于江蘇南通濱海工業(yè)園區。公司與哈爾濱工業(yè)大學(xué)、哈電集團、北方設計院、上海大學(xué)、上海同濟大學(xué)、上海第二工業(yè)大學(xué)等大型企業(yè)和院校建立長(cháng)期的合作關(guān)系。公司是專(zhuān)業(yè)從事固危廢焚燒及余熱發(fā)電，除塵灰、廢渣的無(wú)害化和資源化利用,含重金屬類(lèi)廢物(含重金屬污泥、危廢焚燒灰渣、廢催化劑等)高溫熔融,生活垃圾焚燒飛灰二噁英解毒+制漿處理,廢工藝鹽及廢活性炭脫附再生利用,市政污泥干燥-焚燒/碳化等固廢資源化再利用的處理處置系統科研、設計、設備制造、工程安裝及運行維護的《高新技術(shù)企業(yè)》環(huán)保公司。</p> <p>　　一、工藝突破點(diǎn)</p> <p>　　上海煜工環(huán)?？萍加邢薰镜摹帮w灰低溫解毒工藝處理技術(shù)”已經(jīng)在浙江建成中試生產(chǎn)線(xiàn)，經(jīng)連續運行設備和飛灰二噁英解毒后的各項指標均達到設計要求。</p> <p>　　其關(guān)鍵工藝路線(xiàn)是;飛灰解毒采用350℃低溫方式，不需要氮氣和催化劑參與，所選設備為連續式電加熱旋轉窯，做到連續進(jìn)料、連續出料，控溫精準，飛灰解毒過(guò)程氧含量始終穩定控制在1%以下。解毒過(guò)程工況穩定，解毒后飛灰中二噁英含量100%滿(mǎn)足國家標準的要求;低溫解毒，耗能低;無(wú)燃料燃燒排煙損失，廢氣量極小，廢氣凈化設備投資及運行成本低;連續工作方式產(chǎn)量高;飛灰制漿效果好，大大提高水洗效率，水耗更低。該工藝技術(shù)與裝備在生活垃圾焚燒飛灰資源化利用領(lǐng)域符合我國“雙碳政策”可推廣的典型技術(shù)要求。從根本上解決生活垃圾焚燒飛灰圍城的囧境和現有固化填埋工藝的大量占地面積和二次污染風(fēng)險，同時(shí)解決了水泥窯協(xié)同處置工藝中飛灰添加量少而無(wú)法消納大量的飛灰等痛點(diǎn)、難點(diǎn)。</p> <p>　　二、技術(shù)特點(diǎn)</p> <p>　　飛灰資源化利用處理技術(shù)分為三部分;二噁英低溫解毒及制漿、水洗及脫水、廢水處理及分鹽。</p> <p>　　其特點(diǎn)是連續式處理效率高、控制簡(jiǎn)單，二噁英解毒后飛灰直接進(jìn)入制漿工序快速溶解，容易水洗降低用水量;能耗低體積小，物料含水率10%左右，除鹽效果好，沖洗水重復使用，固液比1:2。廢水處理模塊化設計，體積小，控制靈活，每個(gè)模塊為獨立系統，檢維修不影響其它模塊生產(chǎn)。蒸發(fā)分鹽MVR 單效蒸發(fā)，停留時(shí)間短;工藝簡(jiǎn)單，實(shí)用性強;機械蒸汽再壓縮，能耗低;溫差低，蒸發(fā)溫和。</p> <p>　　通過(guò)中試設備連續運行過(guò)程中采集到的12個(gè)樣本檢測分析，解毒前飛灰二噁英含量平均544ngTEQ/kg超標率91.7%;解毒后飛灰二噁英含量平均9.875ngTEQ/kg合格率100%。以上檢測樣本以超低數據，控制在國家環(huán)境保護標準HJ1134-2020中要求飛灰中二噁英殘余量不超過(guò)50ngTEQ/kg要求。</p> <p>　　三、項目創(chuàng )新</p> <p>　　1、飛灰通過(guò)連續低溫裂解，制漿設備小，制漿更容易，制漿效果更好，洗鹽更徹底，設備投資及運行成本更低;固化顆粒狀飛灰解毒后也可直接制漿，制漿過(guò)程安全，故障率低，維修維護成本低;低溫脫附、裂解，分解二噁英(無(wú)害化，成本低);二噁英解毒連續式，整個(gè)工藝更流暢。</p> <p>　　2、飛灰經(jīng)二噁英解毒、水洗后不用考慮就近是否有水泥窯或煉鋼爐等協(xié)同處置單位，飛灰處置不再受地域限制。而且可以直接作為建筑材料利用，能夠更好的發(fā)揮超細灰優(yōu)勢，提高飛灰價(jià)值，產(chǎn)品應用廣泛，根本解決飛灰圍城問(wèn)題。</p> <p>　　3、自動(dòng)化程度高?？梢苑€定連續運行，大大減少開(kāi)停車(chē)頻次和設備損傷，延長(cháng)設備使用壽命，保障實(shí)際處置能力。</p> <p>　　4、低能耗資源化利用處置成本，回收氯化鈉、氯化鉀、超細灰建材原料等，具有經(jīng)濟價(jià)值，符合“無(wú)廢城市建設”的無(wú)害化、資源化要求。</p> <p>　　5、整套工藝設備性?xún)r(jià)比高，經(jīng)濟效益顯著(zhù)，投資回收快。</p> <p>　　6、符合國家和地方政策、法規與管理要求，符合危廢就地就近節能處理處置原則，滿(mǎn)足可持續性發(fā)展的要求。</p> <p>　　四、經(jīng)濟效益</p> <p>　　以低溫解毒、水洗、分鹽的飛灰資源化利用處理工藝，規模為5萬(wàn)噸/年為例</p> <p>　　1、實(shí)際處理發(fā)生的運營(yíng)(水、電、藥劑、維護、人工等)綜合成本約：1100元/t。</p> <p>　　2、實(shí)際運營(yíng)收入(處置費、飛灰副產(chǎn)品等)綜合收益約：2500元/t。</p> <p>　　3、設備總投資約;7000萬(wàn)元左右(其中;低溫解毒+制漿系統裝備=3950萬(wàn)元左右，水洗+分鹽+水處理系統裝備=3050萬(wàn)元左右，不含土地、土建及公用工程建設費)。</p> <p>　　4、生產(chǎn)用建筑面積約;3000㎡(不含飛灰貯存庫房)。</p> </div> <div id="esai0m0" 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